此次合作的核心設備——3DPTEK-J1800，是三帝科技3D鑄造整體解決方案的主力機型，集多項創(chuàng)新技術于一身：高速振動鋪粉技術，顯著提升鋪粉效率和均勻性；高性能成型工藝與智能算法，保障設備運行高效、操作簡便；超大成型尺寸（1800×1000×700 mm）與高精度（最高±0.3mm），滿足大型、復雜砂模的快速制造需求；雙缸交替打印與負壓供墨系統(tǒng)，實現(xiàn)設備連續(xù)、穩(wěn)定生產。該設備專為航空航天、汽車、船舶泵閥、工程機械等領域的大尺寸砂?？焖僦圃旒爸行∨胯T件生產而設計，能有效滿足復雜樣件研發(fā)與工業(yè)化生產需求。 

圖：3DP砂型案例

砂型3D打印技術賦能汽車制造升級

在汽車制造領域，砂型3D打印技術正發(fā)揮著日益重要的作用：1. 提升設計自由度與創(chuàng)新效率，快速制造發(fā)動機、底盤件等設計原型，加速驗證優(yōu)化，縮短研發(fā)周期；2. 攻克復雜精密零件制造難題，如泵體、閉式葉輪等傳統(tǒng)工藝難以加工的部件，免去脫模限制，提升零件性能；3. 實現(xiàn)高效靈活的小批量定制，無需昂貴模具，快速響應市場需求；4. 保障核心部件鑄造質量，直接打印高精度功能性砂芯（如發(fā)動機缸體內部結構），確保鑄件質量。

三帝科技已憑借其成熟的砂型3D打印技術，為眾多國內外車企提供了涵蓋電機殼、輕量化車架、殼體、缸體/缸蓋、排氣管等系列化產品的解決方案，尤其在汽車動力總成、傳動部件及精密結構件制造方面積累了豐富經驗。

圖：3DP、SLS汽車砂型案例

強強聯(lián)合，共塑行業(yè)標桿

一汽鑄造作為中國汽車制造工業(yè)的領軍企業(yè)，長期致力于高品質汽車零部件、工程機械鑄件等的研發(fā)與生產，并積極推動智能制造轉型。此次項目主體一汽鑄造無錫分公司，專注于中重型卡車發(fā)動機核心鑄件（如缸體、缸蓋、曲軸、飛輪等）的研發(fā)與生產，在薄壁高強度鑄鐵生產技術領域處于國內領先地位。雙方合作淵源已久，早在2008年，一汽鑄造便引入了三帝科技旗下隆源成型的SLS激光砂型打印設備用于發(fā)動機缸體、缸蓋等復雜產品的快速試制。

三帝科技項目負責人表示：“此次中標是對三帝科技3D鑄造技術實力與服務能力的充分肯定。我們將全力保障項目順利實施，助力一汽鑄造提升新品開發(fā)速度、改進產品質量和生產效率，共同將該項目打造成汽車制造領域3D打印數(shù)字化生產的行業(yè)應用典范?！?/p>

隨著汽車產業(yè)向智能化、輕量化、定制化方向發(fā)展，3D打印技術正深度融入汽車制造從概念設計、研發(fā)試制到生產制造、維修服務的全生命周期。三帝科技與一汽鑄造的此次合作，將進一步推動3D打印技術在汽車核心零部件制造領域的規(guī)?；瘧?，為行業(yè)高質量發(fā)展注入新動能。

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.

三帝科技成功中標一汽鑄造自動化改造項目，助力打造汽車3D打印數(shù)字化生產典范最先出現(xiàn)在三帝科技股份有限公司。

The process creatively combines the advantages of two 3D printing technologies: the 3DP process for making high-precision outer molds, and the SLS process for molding complex inner cavities or fine piping cores. This combination of technologies not only realizes the structural complexity that is hard to reach by traditional processes, but also improves the strength of the sand core to 4-6MPa, which is much higher than the 1.5-2.5MPa level of traditional processes. In practical applications, this process has been successfully used in the high-precision manufacturing of complex structural parts for ship pumps and valves, aerospace power components, etc.

Recently, Xinxin Casting, a subsidiary of SANDI Technology, successfully delivered a batch of highly difficult cast steel pump bodies for an industrial machinery customer. The structure of this batch of pump body is extremely complex, including several narrow inner cavities of only 2-3 millimeters in width, and need to withstand a casting temperature of up to 1750°C. The traditional casting method requires a production cycle of nearly 60 days. The traditional casting method requires nearly 60 days of production cycle, while the use of 3DP + SLS composite process, Xinxin casting only 20 days to complete the delivery of 10 products, in order to ensure the quality of the same time, the efficiency of the traditional process has increased by 3 times.

Previously, the technical reliability of the composite process has been verified in the aerospace field. The aircraft engine parts manufactured by SANDI Technology using this process have been successfully selected as a typical application list of additive manufacturing by the Ministry of Industry and Information Technology. While solving the complex oil circuit sand core printing problems, the process effectively overcomes the deformation of the traditional sand mold in the temperature return process, providing a new technical path for high-precision casting.

Supporting this innovative process is a system of 3D printing equipment independently developed by SANDI Technology. Among them.3DP Sand PrinterThe series is equipped with 400dpi ultra-fine printhead and precision motion control system, which can realize the highest printing accuracy of ±0.3mm. Through piezoelectric inkjet technology + high-resolution inkjet system + special binder, it realizes high-speed, precise and integrated molding of complex structural parts.

Figure: 1.6m, 1.8m, 2.5m, 4m 3DP Sand Printer

In addition, SANTI's self-developedSLS Selection Laser Sintering PrinterThe same outstanding performance. The sand pattern printed by this series of equipment is characterized by high precision and high strength, which is suitable for the manufacture of complex pipelines and oil pipeline structures. With stable and reliable operation, this series of equipment has provided solutions for more than a hundred domestic and foreign customers, and has been highly recognized.

Figure: LaserCore-5300/6000

Through the 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, Tongling, Anhui, etc., SANDI Technology has established the capability of full-size, multi-material, full-chain rapid manufacturing services, which can provide users in the fields of aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, construction machinery, etc., aluminum alloy, copper alloy, cast iron, aluminum alloy, copper alloy, cast iron, magnesium alloy, high-temperature alloy, titanium alloy and other materials, as well as casting sand, wax 3D printing services.

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.

3D鑄造丨三帝科技3DP＋SLS復合工藝助力高端裝備關鍵部件制造最先出現(xiàn)在三帝科技股份有限公司。

In aerospace, automobile manufacturing, energy equipment and other fields, the production of large and complex castings has been a difficult problem. The traditional sand casting process has the disadvantages of long cycle time, high cost, insufficient precision, etc. It is also limited by mold development and manual operation. How to break through the technical bottleneck and realize efficient, accurate and green integrated manufacturing? SANDI Technology brings a new solution.

Breaking with tradition: 3DP sand printing technology for more freedom in manufacturing

SANDI Technology has independently developed and launched the3DPTEK - J2500 Sand PrinterIt adopts inkjet sand 3D printing technology, breaking the traditional process limitations, no mold development, digital moldless molding, molding size up to 2500×1500×1000mm, which can easily cope with the production needs of large and complex castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and construction machinery.

highly accurate(math.) genusIntelligence to improve casting quality

High-precision printing: the use of precision motion control system and 400dpi ultra-fine printheads, precise control of multi-agency high-efficiency cooperative work, the highest printing accuracy ±0.3mm, reducing the traditional splicing process errors, to protect the complex structure of the integrated molding.

Advanced Technology Integration: Piezo inkjet technology + high resolution inkjet system + special binder to realize high speed large format accurate printing.

Automated process: from parameter setting to outputting finished products, the equipment can autonomously complete operations such as printing, testing and alarming, and support remote monitoring, the production process is safe and efficient, without manual guarding.

Efficient cost reduction(math.) genusPromoting Green Smart Manufacturing

Efficiency Improvement: Molding efficiency ≥ 210L/h, production efficiency is dozens of times of the traditional process, double working box design to further optimize the production capacity, to achieve 24-hour uninterrupted production.

Cost reduction: eliminating the cost and time of mold development, reducing material waste by 30%, reducing the burden of enterprise production.

Green Smart: Low energy consumption and low emission processes meet environmental requirements.

Wide range of application scenarios(math.) genusRealize unlimited design possibilities

Whether it is a shaped surface, an internal runner, or a complex structure with many holes, 3DPTEK - J2500 can handle it easily. Designers can get rid of the limitations of machining, with the help of 3D software to give full play to their creativity, and truly realize "what you think is what you get".

SANDY TECHNOLOGY 3D printing technology empowers casting

Enhance the ability of new product development: no metal molds, reduce the cost of new product development, shorten the production cycle; enhance the enterprise's ability to develop new products, new customers and the ability to grab orders for bulk orders.

Rapid delivery of small-lot products: Low-cost, high-efficiency production of small-lot products through 3D printing or a combination of 3D printing and traditional processes.

Reduce process validation risk: Reduce the risk of failure and mold repair time by validating the process before opening the metal mold.

Rapid Manufacturing of Metal Molds: Rapid manufacturing of metal molds through 3D casting process, shortening the manufacturing cycle and reducing the manufacturing cost by more than 20%.

Optimize the process, improve the technical level: meet the demand for lightweight, complex structure products, realize integrated molding, parts manufacturing into components manufacturing, to help casting enterprises to improve the technical level, increase the added value of products, and enhance the level of corporate profitability.

Improve material utilization: Improve casting material utilization and reduce resource consumption.

Enhance the corporate image and improve the production environment: reduce labor intensity and alleviate recruitment problems.

Why choose SANTI TECHNOLOGY?

Stable and reliable equipment, proven in the market: 30 years of experience in powder laying technology, stable and reliable equipment, proven in the market, some users have purchased 3D printers that have been successfully and stably running for more than 20 years.

Meanwhile, we have mastered the "3DP+SLS+BJ+SLM" process: we have the typical application scenario of additive manufacturing of the Ministry of Industry and Information Technology - "3DP+SLS" composite sand molding process.

Hands-on training, professional guidance: Provide comprehensive process guidance, equipment training, etc. through its multiple 3D manufacturing centers.

Nationwide after-sales service, timely response: Through its multiple 3D manufacturing centers to provide timely after-sales service nearby, to ensure rapid response.

Market synergy and resource sharing: help customers expand business opportunities and enhance market competitiveness.

The full-size 3DP casting sand and SLS casting sand/wax series of printers independently developed by SANDI Technology can meet the manufacturing needs of products of different sizes and materials, and help users maximize their productivity with lower unit costs and shorter delivery times.

Figure: 1.6m, 1.8m, 4m 3DP casting sand printers

Figure: SLS Casting Sand/Wax Printer

Equipment order hotline: 13811566237

革新鑄造工藝，三帝科技2.5米砂型打印機3DPTEK – J2500助力高效鑄造最先出現(xiàn)在三帝科技股份有限公司。

On May 20, the 23rd China International Foundry Expo (Metal China) was grandly opened at the National Convention and Exhibition Center in Tianjin, and Beijing SANDI Technology Co., Ltd. exhibited with large-size 3D casting solutions.

2025National Foundry Equipment Innovation Award Product: 2.5m 3DP Sand Printer 3DPTEK-J2500

The award-winning product 3DPTEK-J2500 is an industrial-grade sand printer independently developed by SANDI Technology, with a molding size of 2500×1500×1000mm and a printing accuracy of ±0.3mm, which is suitable for the needs of large castings in the fields of electric power and energy, ships, pumps and valves, and automobiles. It adopts piezoelectric inkjet technology, high-resolution inkjet system and special binder formula to realize high-precision, low-cost integrated molding of large-size complex structure castings, avoiding the loss of precision of traditional splicing process. Through digital moldless molding technology, it can reduce mold development costs and waste emissions, and help enterprises reduce costs and increase efficiency and sustainable development.

Cutting-edge casting technology: 3D printing of oversized sand molds without sandboxes

In the May 19th annual meeting of the China Foundry Association "casting cutting-edge technology" forum, Beijing Three Emperor Technology Co., Ltd. 3D equipment marketing department general manager Jiang Qingjie published "no sand box oversized 3D printing casting sand mold technology and equipment," the theme of the report, focusing on the analysis of the company in the field of ultra-large casting technology breakthroughs in the field of manufacturing.

Figure: Jiang Qingjie, general manager of 3D equipment marketing department of SANDI Technology, delivered a theme report of "sandbox-free super-large-size 3D printing casting sand mold technology and equipment".

For aerospace, electric power energy, ships, pumps and valves and other fields of large castings have long faced low efficiency, high cost, inconsistent quality and other pain points, three emperor technology launched 3DPTEK-J4000 sand box without sand box large size 3D printing sand molding equipment. The equipment adopts sandless box flexible area molding technology, support local printing, the maximum molding size of 4 meters, the core advantages include:

Integrated molding of complex structures: Through high-precision nozzles and intelligent algorithms, it realizes one-time molding of thin-walled, multi-dimensional curved surfaces and complex inner cavities (such as spiral cooling water channels), breaking through the design limitations of traditional processes;

High efficiency and low cost: Compared with the traditional split casting, the production cycle is shortened by more than 50%, and the delivery time is compressed from 60 days to 15 days for a 1.25-ton aluminum alloy casting, for example;

Economy optimization: equipment costs are benchmarked against 2.5m class models, and the open source material process supports on-demand adjustment of binder and sand to further reduce overall costs.

Figure: 4-meter 3DP sand printer 3DPTEK-J4000

Equipment order hotline: 13811566237

Meanwhile, in order to meet diversified market demands, based on 30 years of experience in powder laying technology, SANDI Technology independently develops full-size 3DP casting sand and SLS casting sand/wax series printers from millimeter to meter scale, which can meet the manufacturing needs of products of different sizes and materials, and help users maximize their productivity at a lower unit cost and a shorter delivery time.

Figure: 1.6m, 1.8m 3DP casting sand printer

Figure: SLS Casting Sand/Wax Printer

Equipment order hotline: 13811566237

3DCasting Services

SANDY TECHNOLOGY's unique "SLS coated sand molding + 3DP resin sand molding"Combined sand manufacturing process (typical application scenarios of additive manufacturing of the Ministry of Industry and Information Technology), which can realize high-precision and high-strength integrated casting molding of complex structural parts (large-size, thin-walled, fine piping, etc.).

3DPSand casting processIt is mold-free and supports integrated molding of large-sized and complex structural parts in small and medium batches.

SLSSand casting processThe strength of the sand core reaches 4-6Mpa, and the precision is 0.1-0.2mm, which is suitable for complex pipeline and oil pipeline products.

SLSWax fine casting processThe company is mold-free, realizing rapid precision casting of thin-walled, large-sized and complex structural products.

Through the 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, Tongling, Anhui, etc., SANDI Technology has established the capability of full-size, multi-material, full-chain rapid manufacturing services, which can provide users in the fields of aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, construction machinery, etc., aluminum alloy, copper alloy, cast iron, aluminum alloy, copper alloy, cast iron, magnesium alloy, high-temperature alloy, titanium alloy and other materials, as well as casting sand, wax 3D printing services.

Service Hotline: 13811566237

3DEnabling Casting

Through the merger and acquisition and self-built foundry, SANDI Technology has opened up the "3D printing + casting" process to form a replicable and popularized demonstration model, helping traditional foundries to transform and upgrade, realizing green, intelligent, high-end casting, and practicing the national requirements for the development of new quality productivity. At present, three emperor technology 3D casting overall solution has been in the casting production in the mature commercialization of the application, take the lead in the introduction of 3D casting foundry, has established a green, flexible, high-end rapid casting capabilities, to achieve productivity, capacity, revenue doubling growth, but also significantly improve the production efficiency and quality of high-end complex castings, to broaden the scope of the business, increased to seize the market opportunities, the bottom line. Successfully transformed into a green fast casting demonstration plant.

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.

三帝科技2.5米3DP砂型打印機斬獲鑄造裝備創(chuàng)新獎，以大尺寸3D鑄造推動行業(yè)升級最先出現(xiàn)在三帝科技股份有限公司。

Figure: Sanhe Precision and SanDi Technology sign strategic cooperation agreement

Figure: Goodyear Mould and SANDI Technology signed a strategic cooperation agreement

Cangzhou Bohai Sanhe Precision Manufacturing Co., Ltd. is a high-end casting head enterprise formed by a joint venture of several enterprises, including Japan Concord Foundry and Tianjin Binrui Trading, focusing on the research, development and production of precision castings for intelligent valve bodies, aviation hydraulic systems, gearboxes and other precision castings. In this cooperation, Sanhe Precision will introduce 3DP sand printing equipment of SANDI Technology to optimize the product development process and improve the production efficiency of complex castings, further consolidate its leading position in the global precision casting market and accelerate the upgrade to intelligent manufacturing.

Goody Mould (Shenyang) Co., Ltd. is a leading precision mold manufacturer in China, focusing on the design and production of molds for complex curved structural components such as industrial machinery, marine pumps and valves. Goody Mould will introduce SANDI's 3DP sand printing equipment for rapid verification of metal molds before development, which will significantly shorten the product development cycle, reduce the cost of the molds, and further enhance its competitiveness in the high-end mold market.

As a leading provider of 3D printing equipment and additive manufacturing services in China, SANDI Technology is committed to providing users in the foundry industry with all-round support from process optimization to production verification through its self-developed 3DP sand printing and SLS sand/wax equipment. In order to meet diversified market demands, based on 30 years of accumulation of powder laying technology, SANDI Technology has formed a complete product line of sand printing equipment, including 1.6m, 1.8m, 2.5m, 4m and other size series, covering the full size of 3DP casting sand printing from millimeter to meter level, which can meet the manufacturing needs of products of different sizes and materials, and, with lower unit cost and shorter delivery time, can help users maximize productivity.

Figure: 3DP casting sand printing equipment independently developed by SANDY Technology3DPTEK-J1600Pro/J1600Plus/J1800/J2500/J4000

From May 20-23, SANDI Technology is showcasing oversized casting sand printing and a full range of 3D casting solutions on-site during the China International Casting Expo, welcome to visit SANDI's booth (Hall S8-A06, Tianjin National Convention and Exhibition Center) to exchange ideas!

第23屆中國鑄博會開展首日，三和精密、固德模具與三帝科技達成戰(zhàn)略合作最先出現(xiàn)在三帝科技股份有限公司。

SANDY TECHNOLOGY Booth: Hall S8, Booth A06

The 23rd China International Foundry Expo will be held on May 20, 2025 at the Tianjin National Convention and Exhibition Center (No. 888, Guozhan Avenue, Xianshuigu Town, Jinnan District, Tianjin), and Beijing SANDY Technology Co.

High-precision, large-size 3DP sand printer3DPTEK-J2500

3DPTEK-J2500 is an industrial-grade 3D casting sand printer launched by SANDI Technology, with a large-size molding capability of 2500×1500×1000mm and a high-precision printing capability of ±0.3mm, which is suitable for the manufacture of large castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and automobiles. The equipment adopts piezoelectric inkjet printing technology, high-resolution inkjet system and special binder formula, which can realize integrated molding of complex structures and avoid the loss of precision of traditional splicing process. Through digital moldless molding technology, it effectively reduces mold development costs and waste emissions, improves casting efficiency and quality, and helps enterprises achieve cost reduction and efficiency and sustainable development. The equipment adopts high-end core components to ensure long-term stable operation.

Sandless Box Large Size 3DP Sand Printer 3DPTEK-J4000

The sandbox-free large-size 3DP sand mold printer 3DPTEK-J4000 launched by SANDI Technology provides an efficient, high-quality and low-cost solution for the manufacturing of ultra-large castings with its disruptive technology. The device adopts sandbox-free flexible area molding technology, breaking through the traditional process of design space limitations, support for local printing, the maximum molding of 4 meters of sand molding, large size, thin-walled, multi-dimensional curved surfaces and complex cavities (such as the spiral cooling waterway) casting integrated molding, and the selling price is very cost-effective. At the same time to provide open-source material process, can be adjusted for the user on demand, supporting high-performance resin binder, curing agent, cleaning agent, to ensure the quality and stability of molding, and further reduce the overall cost.

In order to meet the diversified market demands, SANDI has self-developed 3DP casting sand and SLS casting sand/wax series printers in full sizes from millimeter to meter, which help users maximize productivity with lower unit cost and shorter delivery time.

Figure: 3DP Casting Sand Printer

Figure: SLS Casting Sand/Wax Printer

3D Castingservice

Based on 30 years of 3D printing service and casting experience, SANDI Technology has established full-size, multi-material, and full-chain rapid manufacturing service capabilities through 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, and Tongling, Anhui, etc., and can provide rapid R&D trial production and batch production of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high temperature alloy, and titanium alloy, as well as casting sand and wax 3-D casting service. It can provide users in the fields of aerospace, electric power, ship pump valve, automobile, rail transportation, construction machinery, etc. with rapid research and development of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high-temperature alloy, titanium alloy and other materials for trial production and batch production, as well as casting sand and wax 3D printing services.

Contact: 13811566237

Website:m.dollasy.com.cn

Address: Building 2, No.7 House, Jin Yi Street, Shunyi District, Beijing, China

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, three emperor technology business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C additive manufacturing typical application scenarios, the Ministry of Industry and Information Technology, and the company is a leading supplier of additive manufacturing, Railway transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and research, sculpture and cultural creation and other fields.

三帝科技大尺寸3D鑄造解決方案將登陸中國國際鑄造展最先出現(xiàn)在三帝科技股份有限公司。

On April 19, 2025, "Advanced Materials and Foundry New Technology Forum and the 10th Tianjin Foundry Annual Conference", organized by Tianjin Mechanical Engineering Society Foundry Branch and National Key Laboratory of Advanced Roll Materials and Composite Forming, was held at Beichen Campus of Hebei University of Technology. (hereinafter referred to as "SANDI") participated in the meeting as the support unit of this forum.

Figure: SANTI Technology serves asTianjin Mechanical Engineering Society Casting Branch (Tianjin Foundry Society) 10th Council Executive Director Unit

In the morning forum on the 19th, Dr. Zong Guisheng, Chairman of SANDI Technology, shared the oversized sand 3D printing solutions. For the aerospace, shipbuilding and heavy industry and other fields have long been plagued by ultra-large castings manufacturing problems, Dr. Zong Guisheng in-depth analysis of the bottlenecks of the traditional process in terms of efficiency, cost and quality, and focused on the revolutionary technological breakthroughs of SANDI Technology's self-developed 4-meter ultra-large-size 3DP sand printer 3DPTEK-J4000.

The equipment adopts sandbox-free flexible area molding technology, which breaks through the size limitation of traditional casting, and can support up to 4-meter sand manufacturing. Its core technical advantages are reflected in the following: 1. integrated molding of complex structures: through high-precision nozzles and intelligent algorithms, it realizes one-time molding of large-size, thin-walled, multi-dimensional curved surfaces and complex cavities (such as helical cooling water channels), breaking through the limitations of the traditional process on the design of the space; 2. high efficiency and low cost: compared with the traditional split casting, the production cycle is shortened by more than 50%, for example, a 1.25-ton aluminum alloy casting is compressed from 60 days to 15 days to complete the delivery of the traditional process; 3. economic optimization: the price of the equipment is only comparable to the equipment of the 2.5-meter class, and the open source material process supports the adjustment of the binder and the sand formula on demand, to further reduce the overall cost.

Photo: SANTI's booth, attracting many attendees to stop and exchange ideas

On the evening of 19th, the reception dinner of "3D Empowering Casting" hosted by SANDI Technology was held in Beichen Campus of Hebei University of Technology.

Photo: Prof. Liu Jinhai, Honorary Vice President of Tianjin Mechanical Engineering Society Casting Branch (Tianjin Foundry Society), and Jiang Qingjie, General Manager of 3D Equipment Department of Beijing SANDI Technology Co.

Photo: Dinner RaffleWarm atmosphere at the event

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, three emperor technology business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C additive manufacturing typical application scenarios, the Ministry of Industry and Information Technology, and the company is a leading supplier of additive manufacturing, rail transportation, industrial machinery, 3C electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.

三帝科技助力“先進材料與鑄造新技術論壇暨天津市第十屆鑄造學術年會”成功召開最先出現(xiàn)在三帝科技股份有限公司。

As a foundry owner, do you encounter this situation often?

--Customers want to do small quantities of trial parts, do a metal mold to 200,000, the result of the order is only 50 pieces, a calculation found that the mold cost more than the money earned, can only give up the order!
--The customer had an order for an aerospace part with honeycomb structure, and the traditional sand core assembly error was bigger than the part size, so it was a big headache to stare at the scrapped casting!
--Competitors with 3D printing took a well-known automotive battery pack orders, their own offer is lower than others 30% or did not win the bid, and finally inquired about the delivery of people faster than us 2 months, very helpless!

--Customers do not move to change the design of the warehouse piled up more than 300 sets of scrap molds, checking the accounts found that the mold inventory occupied half a year of profit, which is too painful to taste!

--Customers sent a complex structure of the pieces over, and said that the price is not a problem, an assessment found that the traditional casting process can not be done, looking at such a high value-added orders can only be given up!

Below we help all bosses one by one to sort out clearly, an article to let you fully understand the 3D printing sand casting technology!

What is sand 3D printing?

Sand 3D printing is a relatively new technology, simply put, is like building blocks, with special materials layer by layer "pile" out of the casting sand.

In the past, the traditional method of making sand molds may need to make molds first, and then use the molds to shape, the process is more complicated, and if you want to make some sand molds with very strange and complex shapes, it will be particularly difficult and costly. But sand 3D printing is different, it works with a 3D model in your computer. You input the data of the 3D model of the designed casting into the 3D printer, and the printer will, according to the shape and structure of the model, put special sand or sand-like materials, according to the layer by layer in a precise way and bonded up, just like using countless thin "sand pieces" gradually built into a complete sand mold. In this way, no matter how complex the shape, as long as it can be designed in the computer, it can be printed out, and the speed is quite fast, and do not need to make complex molds like the traditional method, can save a lot of time and cost it.

Principle of Sand 3D Printer

Sand 3D printing is usually done usingBinder Jetting (BJ)The basic principle is as follows:

1. spread sand: The printer spreads a specific casting sand (e.g. silica sand, ceramic sand or coated sand) evenly over the printing platform.
2. spray binder: The spray nozzles precisely spray the binder according to a computer model (CAD data) to bond the sand grains in a specific area.
3. pile up repeatedly: The platform is lowered, sand is spread again and the binder is sprayed, curing and molding layer by layer until the entire sand print is completed.
4. reprocess: Remove unbonded loose sand, harden and clean the printed sand model, which can then be used for metal casting.

What are the core problems addressed by 3D printed sand casting?

The existence or birth of each technology must have its "mission". Commonly known as a solution to a particular problem, to meet market demand, this is the value of its existence. Below we take a look at the sand 3D printing technology to solve the thorny problems encountered in the traditional casting, as follows:

• Manufacture of complex shaped partsTraditional sand casting to manufacture complex shapes is difficult and costly, such as aviation engine blades inside the fine cooling channels, traditional processes are difficult to accurately mold. 3D printing sand based on digital models, can easily turn complex shapes into reality, from the dense concave, raised automotive engine block sand, to have a subtle biomimetic structure of the shell of the medical device sand, can be perfectly rendered.
• long production lead timeTraditional sand casting need to go through a long process of designing molds, manufacturing molds, debugging molds, large-scale mold manufacturing cycle often exceeds a few months. 3D printing sand without mold production, directly according to the digital model printing, design modification is only required to operate the model on the computer, reprinting can be, can significantly shorten the production cycle. Such as research and development of new automotive engine block, the traditional casting mold scrap remake at least two weeks, 3D printing sand can be completed on the day of the new model printing, the next day can be put into casting.
• Difficulty in cost controlTraditional casting mold manufacturing material waste is serious, the utilization rate of complex mold materials is less than 30%, and high labor costs. 3D printing sand on-demand printing, accurate sand, material utilization rate of more than 90%, reduce waste. High degree of automation of the printing process can reduce labor costs. Take a small foundry as an example, with an annual production capacity of 5,000 pieces of small pipe fittings castings, after the introduction of 3D printed sand, the material cost will be reduced by 150,000 yuan per year, and the labor cost will be cut by 200,000 yuan.
• Low precision of castingsThe traditional sand mold due to mold wear, parting surface fitting error, casting size deviation often exceeds ±1mm, subsequent machining allowance, material waste, and prone to local loosening, sand entrapment and other defects, resulting in uneven mechanical properties of the casting. 3D printing of the sand model by the digital model of the precise drive, sand size accuracy of up to ±0.5mm, can achieve uniform compactness, to avoid uneven sand loose, and at the same time optimize the solidification process to significantly reduce shrinkage holes, shrinkage, to ensure reliable internal quality of the casting. At the same time, the solidification process is optimized, greatly reducing shrinkage holes and shrinkage loosening, and ensuring stable and reliable internal quality of castings.
• High environmental pressureTraditional casting mold manufacturing produces a large amount of waste metal, waste plastic, sand processing waste sand piles up. 3D printing sand production, unused sand can be recycled and reuse, very little waste, and the printing process does not require a large number of chemical binders, reducing the emission of hazardous gases, and improve the workshop environment. According to statistics, after the adoption of 3D printing sand mold, the casting workshop waste emissions reduced by more than 80%, dust, harmful gas concentration of environmental standards.

How does a foundry evaluate if they need to buy a sand 3d printer?

The price of a sand 3D printer is not cheap (usually the larger the size the more expensive), to buy is relatively cautious, especially small and medium-sized foundries. In order to help bosses to assess whether there is a need to buy, we have specially organized the following some evaluation points, to give the boss of the traditional foundry a reference, and then according to their own situation to decide whether to buy:

production requirement

• Product complexity: If the foundry often produces complex shapes, castings with fine structure or internal channels, such as aero-engine blades, automobile cylinder blocks, etc., the traditional process is difficult to meet the requirements, sand 3D printer can play an advantage.
• Production size and lot size: For small-volume, multi-variety casting production, sand 3D printers offer the flexibility to quickly switch products without the need to make molds, reducing costs and cycle time. However, for large-scale, single-species castings, traditional processes may be more cost-effective.
• Delivery period requirementsThe sand 3D printers allow for shorter lead times and quicker order response if the customer has stringent lead times.

cost-effectiveness

• Investment in equipmentThe cost of purchasing a sand 3D printer, installation and commissioning costs, and maintenance costs need to be taken into account.
• running cost: Includes printing materials, energy consumption, and labor costs. Compare with the traditional casting process and analyze the high and low long-term running costs.
• potential gainConsider the potential benefits of using sand 3D printers in terms of improved product quality, shorter cycle times, and lower scrap rates.

technical capability

• Employee Skills: Evaluate how well your current employees know 3D printing technology and whether you need to train or recruit specialized talent.
• Technical Support: To understand the technical support capability of the equipment supplier, including whether the services such as installation and commissioning, training and fault repair are timely and effective.

market competition

• Industry Trends: Keep an eye on your peers to see if they are already adopting sand 3D printing, and if competitors are already using it and gaining an advantage, foundries may need to consider purchasing it in order to remain competitive.
• client needThe purchase of sand 3D printers can help to meet the needs of customers who want to see foundries adopting advanced technologies to improve product quality and productivity, as well as to increase their competitiveness in the marketplace.

environmental requirement

• If the local environmental protection requirements are strict, the traditional casting process is under great pressure in terms of waste sand treatment and exhaust gas emission, etc., sand 3D printers can help enterprises meet the environmental protection requirements due to the advantages of high material utilization rate and low waste.

What kind of talent is needed for sand 3D printing?

Considering that many traditional foundry enterprises may not be equipped with 3D printing sand casting related professionals, we have specially organized the position of workers need to have what aspects of the skills and usual job duties, so that factories in the recruitment of reference.

Professional Requirements:

1. Mechanical Engineering, Materials Science, Foundry Engineering, Additive Manufacturingand other related majors;
2. Familiarity with sand 3D printing (Binder Jetting) technology and experience in operating related equipment is preferred;
3. skillful useCAD, 3D modeling software (e.g. SolidWorks, AutoCAD, Magics, etc.), with basic data processing skills;
4. Understand the casting process, familiar with sand material properties, post-treatment process and common casting defects analysis;
5. Ability to maintain and troubleshoot equipment and independently solve common problems in equipment operation;
6. Good teamwork skills, able to work closely with casting engineers and production team to optimize the production process;
7. Strong learning ability to quickly grasp new technologies and a keen interest in the application of additive manufacturing in the foundry industry.

Job Description:

1. be in charge ofSand 3D Printerday-to-day operations, including equipment commissioning, print job execution and quality control;
2. Process 3D printing data, including CAD model optimization, slicing and printing parameter settings;
3. Supervise the printing process to ensure that the quality of the sand mold meets the casting requirements and that the necessary post-processing (e.g., cleaning, hardening, etc.) is performed;
4. Responsible for the maintenance of equipment, troubleshooting and solving problems in the printing process to ensure stable equipment operation;
5. Collaborate with the casting technology team to optimize the process of 3D printing sand molds to improve casting quality and production efficiency;
6. Research and introduce new materials and processes to continuously improve the application of sand 3D printing in casting production;
7. Responsible for in-house training of personnel on 3D printing technology to improve the overall technical level of the team.

summarize

In summary, sand 3D printing technology has brought many opportunities and changes for traditional foundries, which can effectively solve a series of thorny problems faced by the traditional casting process, such as the manufacturing of complex shaped parts, long production cycle, difficult to control the cost, poor casting accuracy and environmental protection pressure. Through a comprehensive assessment of production demand, cost-effectiveness, technical capabilities, market competition and environmental requirements, foundry owners can be more scientific and rational judgment whether to introduce sand 3D printer. Equipped with professional technical personnel, is to ensure that this technology in the foundry in the smooth landing, play the key to maximize performance.

In the increasingly competitive foundry market, take the initiative to embrace new technologies, and actively make changes, may be able to seize the first opportunity to realize the transformation and upgrading of enterprises and sustainable development. For traditional foundries, sand 3D printing technology is not only a technology change, but also a breakthrough in the development of bottlenecks, enhance core competitiveness of the perfect opportunity. I hope that all foundry bosses can combine the actual situation of their own enterprises, fully weigh the pros and cons, to make the most suitable for the long-term development of the enterprise's decision-making, so that the enterprise in the tide of the times to ride the waves, sailing to a broader market blue sea.

3D打印砂型鑄造，傳統(tǒng)鑄造廠老板必看最先出現(xiàn)在三帝科技股份有限公司。

On March 10th, the 17th China International Powder Metallurgy, Cemented Carbide and Advanced Ceramics Exhibition (PM CHINA) was grandly opened in Shanghai World Expo Exhibition & Convention Center. (hereinafter referred to as "SANDI") brought BJ binder jet metal/ceramic and SLM gradient metal 3D printing solutions to the exhibition.

Photo: SANTI TECHNOLOGY live demonstration of BJ Binder Jet Metal Printer 3DPTEK-J160R

During the same period of the exhibition, SANDI Technology shared the theme report "Binder Jet 3D Printing Empowers Powder Metallurgy" at the Injection Molding Forum. The report pointed out that traditional powder injection molding (MIM) faces challenges such as high upfront investment, high cost of mold opening, and limited product sizes, while SANDI Technology realizes mold-less manufacturing, complex structures and large-size molding through binder jet 3D printing (BJM) technology, which provides powder metallurgy industry with a more efficient and low-cost solution.

BJ Binder Jet Metal/Ceramic Printing Solutions

3DPTEK independently masters the key technologies of BJ technology equipment, materials and process, and has mature technology and experience in small particle size powder laying, powder bed density enhancement, high dimensional accuracy control, binder material system development, and degreasing sintering process. The company's self-developed 3DPTEK-J160R/J400P/J800P serialized binder jet printing equipment and its molding process integrates a precise feeding system, a high density powder laying system and a high-precision inkjet printing control system, which solves the key common technologies of small particle size and low mobility powder laying and molding density and breaks through the key technologies of high-resolution and high-precision inkjet control, and can realize 800-1200dpi high-resolution printing and molding, molding accuracy is better than ±0.1mm, molding efficiency up to 3600cc/h, the relevant technical indicators have reached the international advanced level.

Figure: BJ Metal/Ceramic Printer 3DPTEK-J160R, 3DPTEK-J400P/J800P

Meanwhile, SANDI Technology has gradually formed a sound molding process system for binder materials in years of BJ technology research. Based on more than 20 kinds of process formulas formed by two major types of water-based environmentally friendly binder and solvent-based high-efficiency binder, the company develops corresponding molding process and post-treatment process such as degreasing and sintering, realizing the molding process applicable to stainless steel, industrial mold steel, titanium alloy, copper alloy, high-temperature alloys, hard alloys and other metal materials, ceramic materials such as silicon carbide (SiC), as well as PMX crystalline waxes, inorganic salts, foodstuffs, medicines, polymers, composite materials and other non-metallic materials. Composite materials and other non-metallic materials molding process. Meanwhile, through the systematic research on high density degreasing and sintering molding process, we have realized the shape and property control of metal and ceramic products in the process of degreasing and sintering, and precisely controlled the quality of the finished products after degreasing and sintering, and the performance of the products is better than that of the mechanical properties of the MIM international material standard.

Figure: BJ Metal Printing

Figure: BJ Ceramic Printing

In addition, the three emperor technology joint Shenzhen Vocational Technical University, Shenzhen Tsinghua University Research Institute, Shanghai Jiao Tong University, University of Science and Technology Beijing and other research institutes related to the team to jointly carry out binder injection molding and other materials, process and application of basic technology research, to promote the industrialization of industrial molds, cutting tools, 3C electronics and other products, as well as complex and shaped large-size ceramic products in the field of industrialization and application.

SLMLaser Metal Printing Solutions

SANDI Technology has independently developed and launched SLM Selective Laser Melting Metal Printing Equipment AFS-M120/M400, Gradient Metal Equipment AFS-M120X(T), and Multi-material Increase/Decrease Equipment AFS-M300XAS, etc., and completed the molding of stainless steel/titanium alloys/aluminum alloys/mold steels/cobalt-chrome alloys/nickel-based alloys and other materials and process development.

Figure: SANDY Technology SLM (gradient) metal printing series equipment

Among them, the gradient metal printing equipment AFS-M120X(T) can be applied to the research and development of the properties of composite metal materials, and it can realize the continuous gradient accurate powder supply of two and more kinds of metal materials; it has the horizontal/vertical gradient change direction, which reduces the complexity of the process, saves the raw materials of the powder, and enhances the efficiency of research and development. It has a broad application prospect in the development of new materials in high throughput material preparation, aerospace, automotive, medical, mold processing and other fields. Multi-material additive and subtractive gradient metal AFS-M300XAS can be applied to the research and development of the properties of composite metal materials, up to 4 kinds of material gradient, the horizontal direction to achieve a continuous gradient change, the vertical direction to achieve the material composition switching or gradient change.

At present, SANDI has cooperated with many research institutes such as University of Science and Technology Beijing, Shandong University of Science and Technology, Lanzhou University of Science and Technology, Beijing University of Aeronautics and Astronautics, Beijing Iron and Steel Research Institute, Shenyang Institute of Automation, etc., and has been continuously providing advanced, reliable, and practical solutions for gradient functional metal materials.

Learn more about 3D Printing Enabled Powder Metallurgy Solutions, March 11-12, Shanghai World Expo Exhibition & Convention CenterSANDY TECHNOLOGY Booth: Hall H1, A735Welcome to the exchange!

三帝科技登陸2025中國國際粉末冶金展最先出現(xiàn)在三帝科技股份有限公司。

2024 Innovative Technologies and Products for the Global Foundry Industry

2024 National Foundry Equipment Innovation Award

Award-winning products

Recently, Beijing 3DPTEK Technology Co.Ultra-large 3DP Sand Printer 3DPTEK-J4000Successful completion of installation and commissioning, in line with factory acceptance standards, will be delivered soon.

Figure: 3DPTEK-J4000 printing site

The equipment can effectively solve the efficiency and cost problems of large-size sand casting, providing a new solution for the industry. Traditional process in the production of large-size castings, usually need to split casting and then welding, increasing the design cost and time cost, but also prone to welding defects. 3DPTEK-J4000 adopts no sand box flexible area molding technology, support for local printing, the maximum can be molded 4 meters of the sand mold, can be completed in one piece of casting of large-size, complex structural parts, greatly improving production efficiency and casting quality, to meet the large size, high precision sand casting application needs. It can greatly improve production efficiency and casting quality, and meet the application requirements of large-size and high-precision sand castings.

In addition, the company also has 1.6 meters, 1.8 meters, 2.5 meters and other 3DP sand printer program to choose from, to meet the needs of different sizes of sand printing; at the same time to provide open source material process, can be adjusted for the user on demand; supporting the high-performance resin binder, curing agent, cleaning agent, to ensure that the molding quality and stability.

Equipment order hotline: 13811566237

3DPTEK-J4000 is especially suitable for large-size and batch casting manufacturing needs in aerospace, marine, electric energy, construction machinery, automotive (new energy) and other fields. In the aerospace field, it can be used to manufacture engine parts, spacecraft structural components, power units and other important parts, effectively solve the problem of molding oversized, multi-dimensional surfaces, complex structure of the workpiece, in the small batch of large-size mold manufacturing as well as special industry mold iterative upgrading of research and development on the traditional manufacturing process can not be compared with the advantages. In the field of electric power and energy, it can be used for the manufacture of large-size pressure-resistant complex cavity structure parts, large-size thin-walled lightweight parts and so on. In the automotive field, it can realize the manufacture of large-size thin-walled motor shells with complex spiral cooling waterways, lightweight frames, and complex internal cavity structure shell cylinder/cylinder head.

[About SANDI TECHNOLOGY

3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national "specialization, specialization and innovation" small giant enterprise, the Ministry of Industry and Information Technology additive manufacturing typical application scenarios. At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers 3D printing equipment, raw materials development and production, 3D printing process technology support services, metal parts rapid manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, ships, pumps and valves, automotive, electric power and energy, industrial machinery, rail transportation, 3C, electronics, education and research, sculpture, culture and creativity, and so on. electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.

震撼！三帝科技4米超大尺寸砂型打印機即將交付！最先出現(xiàn)在三帝科技股份有限公司。